The filler masterbatch granulator is a commonly used device for mixing the filler material and the base plastic into a granular form for subsequent processing use. The following is a detailed description of the use of the filler masterbatch granulator.
The steps to use the filler masterbatch granulator are as follows:
1. Equipment preparation: First of all, ensure that the filler masterbatch granulator is in good working condition, check whether the components are intact, and carry out the necessary cleaning work.
2. Raw material preparation: Select the appropriate filling materials and basic plastics, prepare them according to a certain proportion, and carry out the necessary pretreatment work, such as crushing, drying, etc.
3. Start the device: Turn on the power supply of the filling masterbatch granulator, start the device according to the instructions in the device operation manual, and adjust the device parameters, such as speed and temperature.
4. Feeding and mixing: Put the pre-treated filling material and basic plastic into the hopper of the equipment respectively to ensure uniform feeding. Inside the unit, the filler material is mixed with the base plastic by stirring and melting.
5. Granulation: the mixed material will enter the granulation area, and under the action of the screw, the mixture will be heated and extruded. The cutting device at the extrusion outlet cuts the extruded material into a granular form.
6. Cooling and separation: The newly made particles enter the cooling zone via conveyor belts or other devices for rapid cooling and curing. At the same time, it is also necessary to ensure that the particles are fully separated to avoid adhesion.
7. Collection and packaging: After the particles are cooled, they can be transferred to the collection device, such as bags, buckets, etc., through the conveying system. Pack as necessary for storage and transport.
8. Cleaning and maintenance: After the end of use, clean and fill the parts of the masterbatch granulator in time to remove the residue to ensure the normal operation of the equipment. At the same time, carry out regular maintenance of the equipment to check whether the parts are worn or need to be replaced.
When using the filler masterbatch granulator, the following matters should also be noted:
1. Operation safety: Operators should wear appropriate safety protection equipment and comply with operating procedures to ensure safe operation.
2. Parameter adjustment: According to different material and process requirements, appropriate adjustment of equipment parameters, such as temperature, pressure, speed, etc., in order to obtain the ideal granulation effect.
3. Material selection: Select the appropriate filling materials and basic plastics according to the needs and characteristics of the product, and carry out the necessary pretreatment work.
4. Equipment maintenance: clean and maintain the equipment regularly to ensure the long-term stable operation of the equipment.
All in all, the filler masterbatch granulator plays an important role in the plastic processing industry. The correct use of the filler masterbatch granulator can improve production efficiency and product quality, and also extend the service life of the equipment.